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DISCOVER THE RUBBER-COATED
ROPE DEVELOPMENT PROCESS


Rubber-coated rope is a type of flexible material primarily composed of a core of rope or thread made from various materials, coated with a layer of rubber. It is used in a wide variety of applications and is manufactured through a process in which the base rope is evenly coated with rubber. This process ensures a high adhesion between the rope and the coating, preventing them from separating with prolonged use and resulting in a material characterized by elasticity, strength, and versatility.

CALENDERING AND COATING


The clean and dry rope is prepared along with rubber mixed with additives. During the calendering process, the rubber is evenly applied to the rope under heat and pressure using rollers. A thickness gauge is used to ensure that the coating has the appropriate thickness in each section of the rope and that the total thickness of the final product is consistent.



COOLING


After coating, the rubber-coated rope passes through a drum cooling system, where it is cooled in a controlled manner to solidify the rubber without causing deformations. Depending on the material, the products may be cooled by water spray, immersion, or cold air supply. This process is crucial for sensitive products like unsupported rubber sheets, which require careful handling to avoid strains and deformations.



ROLLING AND CONCLUSION


The coated rope is cut, inspected, and may undergo an optional vulcanization process to enhance its properties. Then, it is automatically wound onto reels that allow for the efficient transfer of the product between different spools. These reels are mounted on movable plates that facilitate the change of sleeves and the preparation of the product for storage or transport, ensuring that the rope is not damaged during this process.



OUR MAIN CLIENTS



AUTOMOTIVE INDUSTRY

Perfect for automotive parts and components, resistant to abrasion and protects against corrosion.

OIL INDUSTRY

Ideal for oil exploration and extraction in harsh environments.

CONSTRUCTION INDUSTRY

Ideal for securing and tying materials in construction projects, ensuring safety and stability in every project.

MARITIME INDUSTRY

Ideal for packaging and securing cargo in transportation and logistics, protecting the integrity of the products.


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